1040.5 Laboratory Testing Guidelines for Sec 1040 - Revision history

Hoskir: updated per RR3850

2024-05-09T14:19:30Z

updated per RR3850

← Older revision		Revision as of 09:19, 9 May 2024
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	The sample record shall be completed in AASHTOWARE Project (AWP), as described in [[:Category:101 Standard Forms#Sample Record, General\|AWP MA Sample Record, General]], and shall indicate acceptance, qualified acceptance, or rejection. Appropriate remarks, as described in [[106.20 Reporting\|EPG 106.20 Reporting]], are to be included in the remarks to clarify conditions of acceptance or rejection. Test results shall be reported on the appropriate templates under the Tests tab.		The sample record shall be completed in AASHTOWARE Project (AWP), as described in [[:Category:101 Standard Forms#Sample Record, General\|AWP MA Sample Record, General]], and shall indicate acceptance, qualified acceptance, or rejection. Appropriate remarks, as described in [[106.20 Reporting\|EPG 106.20 Reporting]], are to be included in the remarks to clarify conditions of acceptance or rejection. Test results shall be reported on the appropriate templates under the Tests tab.

	[[Category:1040 Guardrail, End Terminals, One-Strand Access Restraint Cable and ~~Three-Strand~~ Guard Cable Material]]		[[Category:1040 Guardrail, End Terminals, One-Strand Access Restraint Cable and Guard Cable Material]]

Smithk: Per CM, removed archaic SiteManager info and replaced with AASHTOWARE info

2021-10-01T18:41:34Z

Per CM, removed archaic SiteManager info and replaced with AASHTOWARE info

← Older revision		Revision as of 13:41, 1 October 2021
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	===1040.5.1.1 Chemical Tests===		===1040.5.1.1 Chemical Tests===
	Procedure for determining the mass of coating shall be according to AASHTO T65. This method shall be used in all cases where the area of the test specimen can be accurately calculated. On specimens shaped so that the area cannot be calculated, the mass of coating shall be determined with a magnetic gauge in accordance with ASTM E376. Reference should also be made to [[:Category:1040 Guardrail, End Terminals, One-Strand Access Restraint Cable and Three-Strand Guard Cable Material#Field determination of weight of coating.\|Field determination of weight (mass) of coating]] for additional information on the proper use of the magnetic gauge. Original test data and calculations shall be recorded in Laboratory workbooks. Test results shall then be recorded through SM.		Procedure for determining the mass of coating shall be according to AASHTO T65. This method shall be used in all cases where the area of the test specimen can be accurately calculated. On specimens shaped so that the area cannot be calculated, the mass of coating shall be determined with a magnetic gauge in accordance with ASTM E376. Reference should also be made to [[:Category:1040 Guardrail, End Terminals, One-Strand Access Restraint Cable and Three-Strand Guard Cable Material#Field determination of weight of coating.\|Field determination of weight (mass) of coating]] for additional information on the proper use of the magnetic gauge. Original test data and calculations shall be recorded in Laboratory workbooks. Test results shall then be recorded through AASHTOWARE Project (AWP).

	===1040.5.1.2 Physical Tests===		===1040.5.1.2 Physical Tests===
	Physical characteristics shall be measured and test results and calculations shall be recorded through SM.		Physical characteristics shall be measured and test results and calculations shall be recorded through AWP.

	Dimensions of sheet items are to be measured in the Laboratory for conformance to [http://www.modot.mo.gov/business/standards_and_specs/documents/60600.pdf Standard Plan 606.00]. Mechanical properties of beams shall be tested in accordance with ASTM A525. Mechanical properties do not apply to end sections and back-up plates. Thickness of sheet items shall be measured to the nearest 0.0001 in. (.00254 mm) and reported to the nearest 0.001 in.(.0254 mm) and shall be taken on the tangent portion of the cross section at least 3/8 in. (9.5 mm) from the edge of the metal across the end of the sheet item.		Dimensions of sheet items are to be measured in the Laboratory for conformance to [http://www.modot.mo.gov/business/standards_and_specs/documents/60600.pdf Standard Plan 606.00]. Mechanical properties of beams shall be tested in accordance with ASTM A525. Mechanical properties do not apply to end sections and back-up plates. Thickness of sheet items shall be measured to the nearest 0.0001 in. (.00254 mm) and reported to the nearest 0.001 in.(.0254 mm) and shall be taken on the tangent portion of the cross section at least 3/8 in. (9.5 mm) from the edge of the metal across the end of the sheet item.

Smithk: Per CM, removed archaic SiteManager info and replaced with AASHTOWARE info

2021-09-14T15:30:04Z

Per CM, removed archaic SiteManager info and replaced with AASHTOWARE info

← Older revision		Revision as of 10:30, 14 September 2021
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	==1040.5.1 Procedure==		==1040.5.1 Procedure==
	Laboratory tests to be performed on the sample are designated by the inspector in the remarks area of ~~[http://wwwi/intranet/cm/siteManager.htm SiteManager~~ (SM)].		Laboratory tests to be performed on the sample are designated by the inspector in the remarks area of AASHTOWARE Project (AWP).

	===1040.5.1.1 Chemical Tests===		===1040.5.1.1 Chemical Tests===
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	==1040.5.2 Sample Record==		==1040.5.2 Sample Record==
	The sample record shall be completed in SM, as described in [[:Category:101 Standard Forms#Sample Record General ~~Information~~\| Sample Record General ~~Information]] [[image:bulldozer.jpg\|20px~~]], and shall indicate acceptance, qualified acceptance, or rejection. Appropriate remarks, as described in [[106.20 Reporting\|EPG 106.20 Reporting]], are to be included in the remarks to clarify conditions of acceptance or rejection. Test results shall be reported on the appropriate templates under the Tests tab.		The sample record shall be completed in AASHTOWARE Project (AWP), as described in [[:Category:101 Standard Forms#Sample Record, General\|AWP MA Sample Record, General]], and shall indicate acceptance, qualified acceptance, or rejection. Appropriate remarks, as described in [[106.20 Reporting\|EPG 106.20 Reporting]], are to be included in the remarks to clarify conditions of acceptance or rejection. Test results shall be reported on the appropriate templates under the Tests tab.

	[[Category:1040 Guardrail, End Terminals, One-Strand Access Restraint Cable and Three-Strand Guard Cable Material]]		[[Category:1040 Guardrail, End Terminals, One-Strand Access Restraint Cable and Three-Strand Guard Cable Material]]

Smithk: updated link

2016-06-15T17:30:05Z

updated link

← Older revision		Revision as of 12:30, 15 June 2016
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	This article establishes procedures for Laboratory testing, reporting and accepting samples of guardrail, guard cable and plastic blocks. Refer to [http://www.modot.~~mo.gov~~/business/standards_and_specs/~~Sec1040~~.pdf Sec 1040] for MoDOT's specifications.		This article establishes procedures for Laboratory testing, reporting and accepting samples of guardrail, guard cable and plastic blocks. Refer to [http://www.modot.org/business/standards_and_specs/SpecbookEPG.pdf#page=14 Sec 1040] for MoDOT's specifications.

	==1040.5.1 Procedure==		==1040.5.1 Procedure==

Smithk: updated link

2013-08-22T13:51:48Z

updated link

← Older revision		Revision as of 08:51, 22 August 2013
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	==1040.5.2 Sample Record==		==1040.5.2 Sample Record==
	The sample record shall be completed in SM, as described in [~~http~~:~~//contribute.modot.mo.gov/business/materials/pdf/vol_3/AS3510~~.~~pdf Automation Section 3510~~], and shall indicate acceptance, qualified acceptance, or rejection. Appropriate remarks, as described in [[106.20 Reporting\|EPG 106.20 Reporting]], are to be included in the remarks to clarify conditions of acceptance or rejection. Test results shall be reported on the appropriate templates under the Tests tab.		The sample record shall be completed in SM, as described in [[:Category:101 Standard Forms#Sample Record General Information\| Sample Record General Information]] [[image:bulldozer.jpg\|20px]], and shall indicate acceptance, qualified acceptance, or rejection. Appropriate remarks, as described in [[106.20 Reporting\|EPG 106.20 Reporting]], are to be included in the remarks to clarify conditions of acceptance or rejection. Test results shall be reported on the appropriate templates under the Tests tab.

	[[Category:1040 Guardrail, End Terminals, One-Strand Access Restraint Cable and Three-Strand Guard Cable Material]]		[[Category:1040 Guardrail, End Terminals, One-Strand Access Restraint Cable and Three-Strand Guard Cable Material]]

Smithk: /* 1040.5.2 Sample Record */ Per CM, updated link to AS 3510

2011-07-06T12:26:30Z

1040.5.2 Sample Record: Per CM, updated link to AS 3510

← Older revision		Revision as of 07:26, 6 July 2011
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	==1040.5.2 Sample Record==		==1040.5.2 Sample Record==
	The sample record shall be completed in SM, as described in [http://~~wwwi~~/~~intranet~~/cm/~~materials~~/vol_3/AS3510.pdf Automation Section 3510], and shall indicate acceptance, qualified acceptance, or rejection. Appropriate remarks, as described in [[106.20 Reporting\|EPG 106.20 Reporting]], are to be included in the remarks to clarify conditions of acceptance or rejection. Test results shall be reported on the appropriate templates under the Tests tab.		The sample record shall be completed in SM, as described in [http://contribute.modot.mo.gov/business/materials/pdf/vol_3/AS3510.pdf Automation Section 3510], and shall indicate acceptance, qualified acceptance, or rejection. Appropriate remarks, as described in [[106.20 Reporting\|EPG 106.20 Reporting]], are to be included in the remarks to clarify conditions of acceptance or rejection. Test results shall be reported on the appropriate templates under the Tests tab.

	[[Category:1040 Guardrail, End Terminals, One-Strand Access Restraint Cable and Three-Strand Guard Cable Material]]		[[Category:1040 Guardrail, End Terminals, One-Strand Access Restraint Cable and Three-Strand Guard Cable Material]]

Smithk: added link

2010-08-30T20:26:47Z

added link

← Older revision		Revision as of 15:26, 30 August 2010
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	==1040.5.1 Procedure==		==1040.5.1 Procedure==
	Laboratory tests to be performed on the sample are designated by the inspector in the remarks area of SiteManager.		Laboratory tests to be performed on the sample are designated by the inspector in the remarks area of [http://wwwi/intranet/cm/siteManager.htm SiteManager (SM)].

	===1040.5.1.1 Chemical Tests===		===1040.5.1.1 Chemical Tests===
	Procedure for determining the mass of coating shall be according to AASHTO T65. This method shall be used in all cases where the area of the test specimen can be accurately calculated. On specimens shaped so that the area cannot be calculated, the mass of coating shall be determined with a magnetic gauge in accordance with ASTM E376. Reference should also be made to [[:Category:1040 Guardrail, End Terminals, One-Strand Access Restraint Cable and Three-Strand Guard Cable Material#Field determination of weight of coating.\|Field determination of weight (mass) of coating]] for additional information on the proper use of the magnetic gauge. Original test data and calculations shall be recorded in Laboratory workbooks. Test results shall then be recorded through ~~SiteManager~~.		Procedure for determining the mass of coating shall be according to AASHTO T65. This method shall be used in all cases where the area of the test specimen can be accurately calculated. On specimens shaped so that the area cannot be calculated, the mass of coating shall be determined with a magnetic gauge in accordance with ASTM E376. Reference should also be made to [[:Category:1040 Guardrail, End Terminals, One-Strand Access Restraint Cable and Three-Strand Guard Cable Material#Field determination of weight of coating.\|Field determination of weight (mass) of coating]] for additional information on the proper use of the magnetic gauge. Original test data and calculations shall be recorded in Laboratory workbooks. Test results shall then be recorded through SM.

	===1040.5.1.2 Physical Tests===		===1040.5.1.2 Physical Tests===
	Physical characteristics shall be measured and test results and calculations shall be recorded through ~~SiteManager~~.		Physical characteristics shall be measured and test results and calculations shall be recorded through SM.

	Dimensions of sheet items are to be measured in the Laboratory for conformance to [http://www.modot.mo.gov/business/standards_and_specs/documents/60600.pdf Standard Plan 606.00]. Mechanical properties of beams shall be tested in accordance with ASTM A525. Mechanical properties do not apply to end sections and back-up plates. Thickness of sheet items shall be measured to the nearest 0.0001 in. (.00254 mm) and reported to the nearest 0.001 in.(.0254 mm) and shall be taken on the tangent portion of the cross section at least 3/8 in. (9.5 mm) from the edge of the metal across the end of the sheet item.		Dimensions of sheet items are to be measured in the Laboratory for conformance to [http://www.modot.mo.gov/business/standards_and_specs/documents/60600.pdf Standard Plan 606.00]. Mechanical properties of beams shall be tested in accordance with ASTM A525. Mechanical properties do not apply to end sections and back-up plates. Thickness of sheet items shall be measured to the nearest 0.0001 in. (.00254 mm) and reported to the nearest 0.001 in.(.0254 mm) and shall be taken on the tangent portion of the cross section at least 3/8 in. (9.5 mm) from the edge of the metal across the end of the sheet item.
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	==1040.5.2 Sample Record==		==1040.5.2 Sample Record==
	The sample record shall be completed in ~~SiteManager~~, as described in [http://wwwi/intranet/cm/materials/vol_3/AS3510.pdf Automation Section 3510], and shall indicate acceptance, qualified acceptance, or rejection. Appropriate remarks, as described in [[106.20 Reporting\|EPG 106.20 Reporting]], are to be included in the remarks to clarify conditions of acceptance or rejection. Test results shall be reported on the appropriate templates under the Tests tab.		The sample record shall be completed in SM, as described in [http://wwwi/intranet/cm/materials/vol_3/AS3510.pdf Automation Section 3510], and shall indicate acceptance, qualified acceptance, or rejection. Appropriate remarks, as described in [[106.20 Reporting\|EPG 106.20 Reporting]], are to be included in the remarks to clarify conditions of acceptance or rejection. Test results shall be reported on the appropriate templates under the Tests tab.

	[[Category:1040 Guardrail, End Terminals, One-Strand Access Restraint Cable and Three-Strand Guard Cable Material]]		[[Category:1040 Guardrail, End Terminals, One-Strand Access Restraint Cable and Three-Strand Guard Cable Material]]

Smithk: /* 1040.5.2 Sample Record */ updated link

2010-07-01T18:51:35Z

1040.5.2 Sample Record: updated link

← Older revision		Revision as of 13:51, 1 July 2010
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	==1040.5.2 Sample Record==		==1040.5.2 Sample Record==
	The sample record shall be completed in SiteManager, as described in [http://wwwi/intranet/cm/materials/vol_3/AS3510.pdf Automation Section 3510], and shall indicate acceptance, qualified acceptance, or rejection. Appropriate remarks, as described in [[106.9 Reporting ~~Test Results~~\|EPG 106.9 Reporting ~~Test Results~~]], are to be included in the remarks to clarify conditions of acceptance or rejection. Test results shall be reported on the appropriate templates under the Tests tab.		The sample record shall be completed in SiteManager, as described in [http://wwwi/intranet/cm/materials/vol_3/AS3510.pdf Automation Section 3510], and shall indicate acceptance, qualified acceptance, or rejection. Appropriate remarks, as described in [[106.20 Reporting\|EPG 106.20 Reporting]], are to be included in the remarks to clarify conditions of acceptance or rejection. Test results shall be reported on the appropriate templates under the Tests tab.

	[[Category:1040 Guardrail, End Terminals, One-Strand Access Restraint Cable and Three-Strand Guard Cable Material]]		[[Category:1040 Guardrail, End Terminals, One-Strand Access Restraint Cable and Three-Strand Guard Cable Material]]

Smithk: minor clarifications

2010-03-31T12:51:21Z

minor clarifications

← Older revision		Revision as of 07:51, 31 March 2010
Line 12:		Line 12:
	Dimensions of sheet items are to be measured in the Laboratory for conformance to [http://www.modot.mo.gov/business/standards_and_specs/documents/60600.pdf Standard Plan 606.00]. Mechanical properties of beams shall be tested in accordance with ASTM A525. Mechanical properties do not apply to end sections and back-up plates. Thickness of sheet items shall be measured to the nearest 0.0001 in. (.00254 mm) and reported to the nearest 0.001 in.(.0254 mm) and shall be taken on the tangent portion of the cross section at least 3/8 in. (9.5 mm) from the edge of the metal across the end of the sheet item.		Dimensions of sheet items are to be measured in the Laboratory for conformance to [http://www.modot.mo.gov/business/standards_and_specs/documents/60600.pdf Standard Plan 606.00]. Mechanical properties of beams shall be tested in accordance with ASTM A525. Mechanical properties do not apply to end sections and back-up plates. Thickness of sheet items shall be measured to the nearest 0.0001 in. (.00254 mm) and reported to the nearest 0.001 in.(.0254 mm) and shall be taken on the tangent portion of the cross section at least 3/8 in. (9.5 mm) from the edge of the metal across the end of the sheet item.

	Mechanical testing of bolts and nuts shall be performed according to [[:category:712 Structural Steel Construction#712.3.2.2 Physical Tests - Bolts and Nuts\|712.3.2.2 Physical Tests - Bolts and Nuts]]. Dimensions of bolts, nuts, and washers shall be checked for conformance to Standard Drawing 606.00.		Mechanical testing of bolts and nuts shall be performed according to [[:category:712 Structural Steel Construction#712.3.2.2 Physical Tests - Bolts and Nuts\|EPG 712.3.2.2 Physical Tests - Bolts and Nuts]]. Dimensions of bolts, nuts, and washers shall be checked for conformance to Standard Drawing 606.00.

	Dimensions, fabrication, and mechanical properties of 1/2 in. (12.5 mm) cable shall conform to ASTM A475.		Dimensions, fabrication, and mechanical properties of 1/2 in. (12.5 mm) cable shall conform to ASTM A475.
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	==1040.5.2 Sample Record==		==1040.5.2 Sample Record==
	The sample record shall be completed in SiteManager, as described in [http://wwwi/intranet/cm/materials/vol_3/AS3510.pdf Automation Section 3510], and shall indicate acceptance, qualified acceptance, or rejection. Appropriate remarks, as described in [[106.9 Reporting Test Results\|106.9 Reporting Test Results]], are to be included in the remarks to clarify conditions of acceptance or rejection. Test results shall be reported on the appropriate templates under the Tests tab.		The sample record shall be completed in SiteManager, as described in [http://wwwi/intranet/cm/materials/vol_3/AS3510.pdf Automation Section 3510], and shall indicate acceptance, qualified acceptance, or rejection. Appropriate remarks, as described in [[106.9 Reporting Test Results\|EPG 106.9 Reporting Test Results]], are to be included in the remarks to clarify conditions of acceptance or rejection. Test results shall be reported on the appropriate templates under the Tests tab.

	[[Category:1040 Guardrail, End Terminals, One-Strand Access Restraint Cable and Three-Strand Guard Cable Material]]		[[Category:1040 Guardrail, End Terminals, One-Strand Access Restraint Cable and Three-Strand Guard Cable Material]]

Smithk: /* 1040.5.1.1 Chemical Tests */ article construction

2009-04-02T17:51:11Z

1040.5.1.1 Chemical Tests: article construction

← Older revision		Revision as of 12:51, 2 April 2009
Line 5:		Line 5:

	===1040.5.1.1 Chemical Tests===		===1040.5.1.1 Chemical Tests===
	Procedure for determining the mass of coating shall be according to AASHTO T65. This method shall be used in all cases where the area of the test specimen can be accurately calculated. On specimens shaped so that the area cannot be calculated, the mass of coating shall be determined with a magnetic gauge in accordance with ASTM E376. Reference should also be made to [[:Category:1040 Guardrail, End Terminals, One-Strand Access Restraint Cable and Three-Strand Guard Cable Material#Field determination of weight ~~(mass)~~ of coating\|Field determination of weight (mass) of coating]] for additional information on the proper use of the magnetic gauge. Original test data and calculations shall be recorded in Laboratory workbooks. Test results shall then be recorded through SiteManager.		Procedure for determining the mass of coating shall be according to AASHTO T65. This method shall be used in all cases where the area of the test specimen can be accurately calculated. On specimens shaped so that the area cannot be calculated, the mass of coating shall be determined with a magnetic gauge in accordance with ASTM E376. Reference should also be made to [[:Category:1040 Guardrail, End Terminals, One-Strand Access Restraint Cable and Three-Strand Guard Cable Material#Field determination of weight of coating.\|Field determination of weight (mass) of coating]] for additional information on the proper use of the magnetic gauge. Original test data and calculations shall be recorded in Laboratory workbooks. Test results shall then be recorded through SiteManager.

	===1040.5.1.2 Physical Tests===		===1040.5.1.2 Physical Tests===