Difference between revisions of "751.13 Expansion Joint Systems"

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m (attached article to new EPG 751)
m (→‎751.13.6 Finger Plate Expansion Devices: Added table to EPG 751.13.6.1 for clarification and updated LRFD DG references with EPG references, per Bridge)
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{| border="1" class="wikitable" style="margin: 1em auto 1em auto" align="right"
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!style="background:#BEBEBE" colspan="2"|Max. Length of Expansion, ft. <sup>(1)</sup>!! style="background:#BEBEBE" rowspan="2"|Total Movement, inches !! style="background:#BEBEBE" rowspan="2"|Gap at 60° F, inches
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!style="background:#BEBEBE"|Concrete !! style="background:#BEBEBE"|Steel
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|  align="center"|385|| align="center"|284||  align="center"|4||  align="center"|2 3/4
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|  align="center"|578 || align="center"|427|| align="center"|6 || align="center"|3 1/2
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|colspan="4"|<sup>'''1'''</sup> Longer expansion lengths are possible but they must be designed.
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For Concrete:
 
For Concrete:
  
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(*) Dimension along centerline of girder.
 
(*) Dimension along centerline of girder.
  
(**) When distance "A" or "D" shown in LRFD DG Sec. 6.3 is greater than 9" or 12", respectively, then the details of supporting anles, mounting plates, shear studs and finger plate thickness need to be specially designed.  Mounting Plates shall not be less than supporting angle in thickness.
+
(**) When distance "A" or "D" shown in [[751.13 Expansion Devices#751.13.6.3 Typical Plan of Plate|EPG 751.13.6.3 Typical Plan of Plate]] is greater than 9" or 12", respectively, then the details of supporting angles, mounting plates, shear studs and finger plate thickness need to be specially designed.  Mounting Plates shall not be less than supporting angle in thickness.
  
  
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PART SECTION THRU EXPANSION DEVICE<br/>(Steel Structure)
 
PART SECTION THRU EXPANSION DEVICE<br/>(Steel Structure)
  
Note:  for Details "A" see above.
+
Note:  For Detail "A", see above.
  
  
Line 1,192: Line 1,203:
 
(*) Dimension along centerline of Girder.
 
(*) Dimension along centerline of Girder.
  
(**) When distance "A" or "D" shown in LRFD DG Sec 6.3 is greater than 9" or 12", respectively, then the details of supporting angles, mounting plates, shear studs and finger plate thickness need to be specially designed.  Mounting Plates shall not be less than supporting angle in thickness.
+
(**) When distance "A" or "D" shown in [[751.13 Expansion Devices#751.13.6.3 Typical Plan of Plate|EPG 751.13.6.3 Typical Plan of Plate]] is greater than 9" or 12", respectively, then the details of supporting angles, mounting plates, shear studs and finger plate thickness need to be specially designed.  Mounting Plates shall not be less than supporting angle in thickness.
  
  
Line 1,205: Line 1,216:
 
(*) Dimension along centerline of Girder.
 
(*) Dimension along centerline of Girder.
  
(**) When distance "A" or "D" shown below is greater than 9" or 12", respectively, then the details of supporting angles, mounting plates, shear studs and finger plate thickness need to be specially designed.  Mounting Plates shall not be less than supporting angle in thickness.
+
(**) When distance "A" or "D" shown is greater than 9" or 12", respectively, then the details of supporting angles, mounting plates, shear studs and finger plate thickness need to be specially designed.  Mounting Plates shall not be less than supporting angle in thickness.
  
  

Revision as of 10:01, 27 April 2010

Contents

751.13.1 Expansion Devices

751.13.1.1 General

The number of movable deck joints in a structure should be minimized. Deck joints should be avoided over roadways, railroads, sidewalks, other public areas, and at the low point of sag vertical curves.

Consult the Structural Project Manager, if the use of special covering floor plates in shoulder areas should be considered.

If no expansion device is specified in the Design Layout, but due to the length of structure an expansion device is required, consult the Structural Project Manager for the type to be used. The roadway surface gap, W, (Except Flat and Finger Plates) in a transverse deck joint, measured in the direction of travel shall satisfy:

For single gaps:

1" ≤ W ≤ 4"
EXPANSION JOINT SELECTION
  Allowable Movement Allowable Skew
Silicone Expansion Joint Sealant 0 – 2” ≤ 20˚
Preformed Compression Joint Seal 0 – 2” ≤ 20˚
Strip Seals 2” to 4” ≤ 45˚
Flat Plate   > 45˚
Finger Plate  


Movement Calculation (in the direction of travel)

= Load factor for temperature movement

Coefficients, ()

Steel: Thermal - 0.0000065 ft/ft/F°
Concrete: Thermal - 0.0000060 ft/ft/F°

Temperature Range From 60°F, ()

Temperature Range is based on a design installation temperature of 60°F.

  Rise Fall Range
Steel Structures 60°F 90°F 150°F

(From -30° to 120°)

Concrete Structures 50°F 70°F 120°F

(From -10° to 110°)


Actual Expansion Length, (L)

When Expansion joints are used for long span structures with deep girders, movement calculations should also consider the bearings and possible resulting girder rotation.

751.13 Expansion Length Diagram.gif

Installation Width
The installation width, gap, should be adjusted for temperatures above or below the design installation temperature. Movement for a 10°F change in temperature should be indicated on the plans to the nearest 1/16” by using the appropriate note.


Movement for 10°F change in temperature = (α)(10°F)(L)(Cos θ)

751.13.1.2 Expansion and Contraction Length

751.13 Expansion and Contraction Lengths.gif

Note:

751.13 circled 1.gif = Expansion and contraction length.

For configurations not shown, a temperature force distribution analysis may be necessary to estimate the point of thermal origin.

751.13.1.3 Expansion Device on Skewed Curved Structures

Expansion Device on Skewed Curved Structures

Add the “Section Thru Centerline Expansion Gap” and the Table shown below to the Expansion Device sheet for skewed curved structures.

751.13 Expansion Device on Curved Structures- Part Plan.gif


PART PLAN


751.13 Expansion Device on Curved Structures- Section At Expansion Gap.gif


SECTION THRU EXPANSION GAP


BENT NO. GRADE ELEVATION ANGLE HORIZONTAL DIMENSIONS
LEFT GUTTER LINE RDWY. RIGHT GUTTER LINE
"A" "B" "C" "D" "E" "F"
                   
                   
                   
                   
                   

751.13.1.4 Details of Substructure Protection

A protective coating shall be applied to concrete surfaces exposed to drainage from the roadway. Indicate surface to be coated on plans. Urethane resembles black tar which is used where aesthetics is not a concern, otherwise use epoxy.

751.13 Details of Substructure Protection- Part Elevation & Section A-A.gif

751.13 Details of Substructure Protection- Part Elevation & Section B-B.gif

Note: Epoxy coat all reinforcement in end bents with expansion joint system.

751.13.2 Silicone Expansion Joint Sealant

751.13.2.1 General

Silicone Expansion Joint Sealant is an economical system and should be used for movements up to 2" with skews ≤20°.

This system is preferred by maintenance because it is easily replaced if necessary.


TRANSVERSE BRIDGE SEALANT DIMENSIONS

751.13 Transverse Bridge Sealant Dimensions- Cross Section thru Joint.gif


PART CROSS SECTION THRU EXPANSION JOINT

Minimum thickness of angle shall be 1/2".



751.13.2.2 Steel Structure Details at End Bents

751.13 Expansion Device Details at End Bents for Steel Structures- Section thru Joint.gif

SECTION THRU EXPANSION JOINT

751.13 Expansion Device Details at End Bents for Steel Structures- Part Plan.gif

PART PLAN

751.13 Expansion Device Details at End Bents for Steel Structures- Detail B.gif 751.13 Expansion Device Details at End Bents for Steel Structures- Detail A.gif
DETAIL "B" DETAIL "A"

751.13.2.3 Steel Structure Details at Intermediate Bents

751.13 Expansion Device Details at Int Bents for Steel Structures- Section thru Joint.gif

SECTION B-B

751.13 Expansion Device Details at Int Bents for Steel Structures- Part Plan.gif

PART PLAN

751.13 Expansion Device Details at Int Bents for Steel Structures- Detail B.gif 751.13 Expansion Device Details at Int Bents for Steel Structures- Detail A.gif
DETAIL "B" DETAIL "A"

751.13.2.4 Prestressed Structure Details at End Bents

751.13 Expansion Device Details at End Bents for Prestress Structures- Section B- B.gif
SECTION B-B
751.13 Expansion Device Details at End Bents for Prestress Structures- Part Plan.gif
PART PLAN
751.13 Expansion Device Details at End Bents for Prestress Structures- Detail B.gif 751.13 Expansion Device Details at End Bents for Prestress Structures- Detail A.gif
DETAIL "B" DETAIL "A"

751.13.2.5 Barrier Curb Details

751.13 Barrier Curb Details- Part Section B-B.gif 751.13 Barrier Curb Details- Part Section A-A.gif
PART SECTION B-B PART SECTION A-A
751.13 Barrier Curb Details- Part Elevation at Beveled Curb Bent Plate.gif 751.13 Barrier Curb Details- Part Elevation at Beveled Curb Bent Plate- Section C-C.gif
PART ELEVATION AT END OF BEVELED CURB BENT PLATE SECTION C-C
751.13 Barrier Curb Details- Part Elevation of Barrier Curb.gif 751.13 Barrier Curb Details- Part Section thru Barrier Curb Joint.gif
PART ELEVATION OF BARRIER CURB PART SECTION THRU SAFETY BARRIER CURB SHOWING SILICONE EXPANSION JOINT SEALANT

751.13 Typical Part Plans- Square Structure.gif


SQUARE STRUCTURE


751.13 Typical Part Plans- Skewed Structure.gif


SKEWED STRUCTURE


(*) The working point is always placed on the front face side of backwall at the gutter line.

751.13.2.6 Safety Barrier Curb at End Bents

751.13 Safety Barrier Curb at End Bents- Elevation.gif 751.13 Safety Barrier Curb at End Bents- Part Section A-A.gif
ELEVATION PART SECTION A-A
751.13 Safety Barrier Curb at End Bents- Part Plan B-B Square.gif 751.13 Safety Barrier Curb at End Bents- Part Plan B-B Skew.gif
PART PLAN B-B PART PLAN B-B
(SQUARE) (SKEWED)

751.13.2.7 Double Faced Median Barrier Bridge Curb

For details not shown of median barrier bridge curb, see the safety barrier curb details, Design Division Standard Drawings (Concrete Median Barrier) and Bridge Design Layout.

751.13 Double Faced Median Barrier Bridge Curb- Typ Part Section A-A.gif
TYPICAL PART SECTION A-A
751.13 Double Faced Median Barrier Bridge Curb- Part Elev at Beveled Curb Bent Plate.gif 751.13 Double Faced Median Barrier Bridge Curb- Part Elev at Beveled Curb Bent Plate Section C-C.gif
PART ELEVATION AT END OF BEVELED CURB BENT PLATE SECTION C-C
751.13 Double Faced Median Barrier Bridge Curb- Part Elev of Barrier Curb.gif 751.13 Double Faced Median Barrier Bridge Curb- Typ Part Section B-B.gif
PART ELEVATION OF BARRIER CURB TYPICAL PART SECTION B-B

751.13.2.8 Polymer Concrete

Silicone Expansion Joint Sealant may be used on rehabilitation projects where other expansion devices need to be replaced. Consult with Structural Project Manager about the use of polymer concrete with silicone sealant. Silicone sealant is to be designed with the same requirements as normal silicone expansion joint sealant.

751.13 Polymer Concrete- Detail A.gif

Note: Anchorage system shall be welded to steel armor with apporpriate weld to meet AASHTO Fatigue Category C for connection.


751.13 Polymer Concrete- Detail of Sinusoidal Bar.gif

DETAIL OF SINUSOIDAL BAR

Note: A pay item exists for this type of expansion device system.

The system will be paid for under Silicone Expansion Joint Sealant System per linear foot. Polymer Concrete will be paid for under Polymer Concrete per cubic foot.


751.13 Polymer Concrete- Detail of Shear Connector.gif

DETAIL OF SHEAR CONNETOR

(#4 Reinforcing bar shall be bent in a similar manner)

751.13.3 Preformed Compression Joint Seal

751.13.3.1 General

Performed Compression Seal Expansion Joint Systems is an alternate to Silicone Expansion Joint Sealant System. The system can be used for movements up to 2" with skews ≤ 20°. Future replacement of this system is more difficult than replacement of the Silicone Expansion Joint Sealant System.

751.13 Performed Compression Joint Seal- Section Thru Joint.gif

PART CROSS SECTION THRU EXPANSION JOINT

TABLE OF TRANSVERSE BRIDGE SEAL DIMENSIONS
SEAL WIDTH (Wn) 751.13 circled 1.gif 751.13 circled 2.gif REQUIRED MOVEMENT RANGE (M ) MIN. JOINT WIDTH ( TO JOINT) MAX. JOINT WIDTH ( TO JOINT)
2.5" 1 9/16" MANUFACTURER'S RECOMMENDED HEIGHT 1.00" 1.13" 2.13"
3.0" 1 7/8" MANUFACTURER'S RECOMMENDED HEIGHT 1.20" 1.34" 2.55"
3.5" 2 3/16" MANUFACTURER'S RECOMMENED HEIGHT 1.40" 1.58" 2.98"
4.0" 2 7/16" MANUFACTURER'S RECOMMENED HEIGHT 1.65" 1.75" 3.40"
4.5" 2 13/16" MANUFACTURER'S RECOMNENED HEIGHT 1.80" 2.03" 3.83"

Size of Armor Angle:
Vertical leg of angle shall be a minimum of 751.13 circled 2.gif + 3/4", horizontal leg of angle shall be a minimum of 3". Minimum thickness of angle shall be 1/2".

Check 1" ≤ w ≤ 4" after select seal size, w = gap at top slab in the direction of travel, in inch.

751.13.3.2 Steel Structure Details

751.13 Steel Structure Details at End Bents- Section B-B.gif



SECTION B-B


751.13 Steel Structure Details at End Bents- Part Plan.gif


PART PLAN


751.13 Steel Structure Details at End Bents- Detail B.gif 751.13 Steel Structure Details at End Bents- Detail A.gif
DETAIL "B" DETAIL "A"

751.13.3.3 Prestressed Structure Details

751.13 Prestressed Structure Details- Section B-B.gif

SECTION B-B


751.13 Prestressed Structure Details- Part Plan.gif

PART PLAN

751.13 Prestressed Structure Details- Detail B.gif 751.13 Prestressed Structure Details- Detail A.gif
DETAIL "B" DETAIL "A"

751.13.3.4 Barrier Curb Details

751.13 Barrier Curb Details-Preformed Compression Seal Part Section B-B.gif 751.13 Barrier Curb Details-Preformed Compression Seal Part Section A-A.gif
PART SECTION B-B PART SECTION A-A
751.13 Barrier Curb Details- Beveled Curb Bent Plate Section C-C.gif 751.13 Barrier Curb Details- Part Elevation at End of Beveled Curb Bent Plate.gif
PART ELEVATION AT END SECTION C-C

OF BEVELED CURB BENT PLATE

751.13 Barrier Curb Details- Part Elevation at End of Barrier Curb.gif 751.13 Barrier Curb Details- Part Section Thru Curb Showing Preformed Compression Seal.gif
PART ELEVATION OF BARRIER CURB PART SECTION THRU SAFETY BARRIER CURB SHOWING PREFORMED COMPRESSION SEAL

751.13 Barrier Curb Details- Preformed Compression Seal Square Structure.gif


SQUARE STRUCTURE


751.13 Barrier Curb Details- Preformed Compression Seal Skewed Structure.gif


SKEWED STRUCTURE


(*) The working point is always placed on the front face side of backwall at the gutter line.

751.13.3.5 Sidewalk Details

751.13 Sidewalk Details- Part Section Thru Center of Expansion Device.gif

PART SECTION THRU CENTER OF EXPANSION DEVICE


751.13 Sidewalk Details- Part Section A-A.gif


PART SECTION A-A


(*) See Project Manager for direction of slope.

751.13.3.6 Double Faced Median Barrier Bridge Curb

751.13 Double Faced Median Barrier Bridge Curb-Typical Part Section A-A.gif


TYPICAL PART SECTION A-A

751.13 Double Faced Median Barrier Bridge Curb-Part Elevation at End of Beveled Curb Bent Plate.gif 751.13 Double Faced Median Barrier Bridge Curb-Part Elevation at End of Beveled Curb Bent Plate Section C-C.gif
PART ELEVATION AT END OF BEVELED CURB BENT PLATE SECTION C-C
751.13 Double Faced Median Barrier Bridge Curb-Part Elevation of Barrier Curb.gif 751.13 Double Faced Median Barrier Bridge Curb-Typical Part Section B-B.gif
PART ELEVATION OF BARRIER CURB TYPICAL PART SECTION B-B

751.13.4 Strip Seal Expansion Joint System

751.13.4.1 General

Strip Seal Expansion Joint Systems should be used for movements greater than 2” and less than 4” for skews < 45°. Use flat plate expansion devices on curved structures and skews over 45°.

The installation width, gap = 2”, based on a design installation temperature of 60°F.

On skewed bridges, the strip seal expansion devices must be checked for parallel and perpendicular movements. Parallel movements (Racking) shall be less than 1 ½” for either rise or fall movements. Maximum skew shall be 45°.

Formulas: M = 1.2(ΔT)(α)(L) : Bridge total movement or individual rise and fall movements

ΔT = Corresponding temperature range
L = Expansion length
α = Coefficient of linear expansion

M = M cos θ : Movement perpendicular to joint
M = M sin θ : Movement parallel to joint

θ = skew angle
751.13.4 Strip Seal Expansion Joint- Longitudinal Axis.gif

Gland Size

Strip Seal Gland Size Gap at Top Slab (60°F) Min. Joint Width ( to Joint) Max. Joint Width ( to Joint) Max. Gap ( Rdwy)
3” 2” 1” 3” 4”
4” 2” 1” 4” 4”

751.13.4.2 Gland Extrusion Details

751.13 Strip Seal Expansion Joint- Detail of Joint Armor.gif


DETAIL OF JOINT ARMOR


751.13 Strip Seal Expansion Joint- Detail of Gland.gif


DETAIL OF GLAND

751.13.4.3 Joint System Details (Steel Structures)

751.13 Strip Seal Expansion Joint System- Joint System Details at End Bent Section B-B.gif


SECTION B-B


751.13 Strip Seal Expansion Joint System- Joint System Details at End Bent Part Plan.gif


PART PLAN


751.13 Strip Seal Expansion Joint System- Joint System Details at End Bent Detail A.gif

DETAIL "A"

751.13 Strip Seal Expansion Joint System- Joint System Details at End Bent Detail B.gif


DETAIL "B"


(**) Dimension required to clear bearing stiffener (1 1/2" Min.). (Dimension to be shown on plans)


751.13 Strip Seal Expansion Joint System- Joint System Details at Int Bent Section B-B.gif


SECTION B-B


751.13 Strip Seal Expansion Joint System- Joint System Details at Int Bent Part Plan.gif


PART PLAN


751.13 Strip Seal Expansion Joint System- Joint System Details at Int Bent Detail A.gif

DETAIL "A"

751.13 Strip Seal Expansion Joint System- Joint System Details at Int Bent Detail B.gif


DETAIL "B"

(**) Dimension required to clear bearing stiffener (1 1/2" Min.). (Dimension to be shown on plans)

751.13.4.4 Joint System Details (Prestressed Structures)

751.13 Strip Seal and Expansion Joint System- Joint System Details for Prestress at End Bents Section B-B.gif

(**) 3/4" Min. (Do not show on plans.)

SECTION B-B

751.13 Strip Seal and Expansion Joint System- Joint System Details for Prestress at End Bents Part Plan.gif

PART PLAN

751.13 Strip Seal and Expansion Joint System- Joint System Details for Prestress at End Bents Detail B.gif 751.13 Strip Seal and Expansion Joint System- Joint System Details for Prestress at End Bents Detail A.gif
DETAIL "B" DETAIL "A"

(*) Dimension required along centerline of girder (Dimension to be shown on plans).

751.13 Strip Seal and Expansion Joint System- Joint System Details for Prestress at Int Bents Section B-B.gif

(**) 3/4" Min. (Do not show on plans.)

SECTION B-B

751.13 Strip Seal and Expansion Joint System- Joint System Details for Prestress at Int Bents Part Plan.gif

PART PLAN

751.13 Strip Seal and Expansion Joint System- Joint System Details for Prestress at Int Bents Detail B.gif 751.13 Strip Seal and Expansion Joint System- Joint System Details for Prestress at Int Bents Detail A.gif
DETAIL "B" DETAIL "A"


(*) Dimension required along centerline of girder (Dimension to be shown on plans).

751.13.4.5 Barrier Curb Details

751.13 Strip Seal Expansion Joint System-Barrier Curb Details-Part Section B-B.gif






751.13 Strip Seal Expansion Joint System- Barrier Curb Details-Part Section A-A.gif
PART SECTION B-B PART SECTION A-A
751.13 Strip Seal Expansion Joint System-Barrier Curb Details-Part Elev at End of Beveled Bent Plate.gif 751.13 Strip Seal Expansion Joint System-Barrier Curb Details-Section C-C.gif
PART ELEVATION AT END
OF BEVELED CURB BENT PLATE
SECTION C-C

751.13 Strip Seal Expansion Joint System- Barrier Curb Details-Part Elev of Barrier Curb.gif

PART ELEVATION OF BARRIER CURB


751.13 Strip Seal Expansion Joint System-Barrier Curb Details-Section thru Joint.gif


SECTION THRU JOINT


751.13 Strip Seal Expansion Joint System-Barrier Curb Details-Square Bridge Part Plan.gif


PART PLAN (SQUARE BRIDGE)


751.13 Strip Seal Expansion Joint System-Barrier Curb Details-Skewed Bridge Part Plan.gif


(*) Working Point is always at front face of backwall at gutterline.

PART PLAN (SKEWED BRIDGE)





BARRIER CURB AT END BENTS



751.13 Strip Seal Expansion Joint System- Barrier Curb Details at End Bent- Elevation.gif 751.13 Strip Seal Expansion Joint System- Barrier Curb Details at End Bent- Part Section A-A.gif
ELEVATION PART SECTION A-A
751.13 Strip Seal Expansion Joint System- Barrier Curb Details at End Bent- Part Section B-B Skewed.gif 751.13 Strip Seal Expansion Joint System- Barrier Curb Details at End Bent- Part Section B-B Square.gif
PART PLAN B-B
(SQUARE)
PART PLAN B-B
(SKEWED)

751.13.4.6 Double Faced Median Barrier Curb Details

Note: Do not use barrier curb plate on square structures.

For details not shown of median barrier bridge curb, see the safety barrier curb details, Design Division Standard Plans (Concrete Median Barrier) and Bridge Design Layout.

751.13 Strip Seal Expansion Joint System- Dbl Faced Median Barrier Curb- Typ Part Section A-A.gif 751.13 Strip Seal Expansion Joint System- Dbl Faced Median Barrier Curb- Part Elevation at End of Beveled Curb Bent Plate.gif
TYPICAL PART SECTION A-A PART ELEVATION AT END OF BEVELED
CURB BENT PLATE
Note: Use continuous strip seal thru median curb
only when slab cross-slope slopes away from curb
or slab is superelevated.
751.13 Strip Seal Expansion Joint System- Dbl Faced Median Barrier Curb- Section C-C.gif
  SECTION C-C

751.13 Strip Seal Expansion Joint System- Dbl Faced Median Barrier Curb- Part Elevation of Barrier Curb.gif


PART ELEVATION OF BARRIER CURB

751.13 Strip Seal Expansion Joint System- Dbl Faced Median Barrier Curb- Typical Part Section B-B.gif

TYPICAL PART SECTION B-B

751.13.4.7 Drainage Details

In order for strip seal expansion joint systems to function properly, the gland shall be allowed to drain to prevent build-up of debris. Debris may punch holes in the gland and the extra load may possibly pull the gland from the extrusions.


To prevent debris buildup on the strip seals the gland should not be turned up at the barrier curb. Instead, the steel armor with extrusions should be extended to the face of the slab through the barrier curb.


Drainage shall be handled by one of two methods. The first method is to let the water run off the gland and free fall to the ground below. The gland should extend past the edge of slab 3 inches minimum. At intermediate bents, the bent cap should have a protective coating applied to prevent moisture saturation of the concrete. On structures where there is an adjacent structure separated by a median barrier curb with an open joint (Type D or Split Median) the gland should be terminated at some point under the curb at all bent types and protective coating should be applied at all faces exposed to moisture. The second method of drainage is to provide a fiberglass pipe drainage system to collect water at the bents.


See the Structural Project Manager for the method of drainage to be used. The following pages provide some possible details that may be used for strip seal expansion joint drainage systems.

If the fiberglass pipe drainage system is used, payment will be made under the pay item. Drainage System (On structure), Lump Sum.


Option #1- No Drainage System, at End Bent


751.13 Strip Seal Expansion Joint System- No Drainage System End Bents- Option 1.gif



Option #1- No Drainage Sytem, at Split Median Barrier Curb at Intermediate Bent


751.13 Strip Seal Expansion Joint System- No Drainage System Split Median Barrier Curb- Option 1.gif


Option #2 - One-Piece Drain System at End Bent


751.13 Strip Seal Expansion Joint System- One Piece Drain System End Bent- Option 2- Front Elev.gif

FRONT ELEVATION


751.13 Strip Seal Expansion Joint System- One Piece Drain System End Bent- Option 2.gif


PART SECTION A-A


751.13 Strip Seal Expansion Joint System- One Piece Drain System End Bent- Option 2- Side Elevation.gif

SIDE ELEVATION


Option #2 - One-Piece Drain System, Split Median Barrier Curb at End Bent

751.13 Strip Seal Expansion Joint System- One Piece Drain System Split Median Barrier Curb- Option 2- Front Elev.gif


FRONT ELEVATION


751.13 Strip Seal Expansion Joint System- One Piece Drain System Split Median Barrier Curb- Option 2- Section thru Bent.gif


SECTION THRU BENT


Option #2 - One-Piece Drain System, Intermediate Bent


751.13 Strip Seal Expansion Joint System- One Piece Drain System Int Bent- Option 2- Front Elev.gif

751.13 Strip Seal Expansion Joint System- One Piece Drain System Int Bent- Option 2- Detail A.gif

DETAIL A

(Optional)


Option #2 - One-Piece Drain System at Split Median Barrier Curb at Intermediate Bent

751.13 Strip Seal Expansion Joint System- One Piece Drain System Split Median Barrier Curb at Int Bent- Option 2- Section thru Bent.gif

SECTION THRU JOINT


Note: If dropping water to ground from bottom of beam is not allowed, an additional pipe system shall be used.

751.13 Strip Seal Expansion Joint System- One Piece Drain System Split Median Barrier Curb at Int Bent- Option 2- Section A-A.gif

SECTION A-A


Option #3 - Three-Piece Drain System at Split Median Barrier Curb at Intermediate Bent

751.13 Strip Seal Expansion Joint System- Three Piece Drain System Split Median Barrier Curb at Int Bent- Option 3- Section Thru Joint.gif

SECTION THRU JOINT

751.13 Strip Seal Expansion Joint System- Three Piece Drain System Split Median Barrier Curb at Int Bent- Option 3- Section B-B.gif

SECTION B-B


751.13 Strip Seal Expansion Joint System- Three Piece Drain System Split Median Barrier Curb at Int Bent- Option 3- Section C-C.gif

SECTION C-C


751.13 Strip Seal Expansion Joint System- Three Piece Drain System Split Median Barrier Curb at Int Bent- Option 3- Section D-D.gif

SECTION D-D

(*)Varies (Space holes to clear B1 bars in P/S girders. Use 6" for plate girders.)


751.13 Strip Seal Expansion Joint System- Three Piece Drain System Split Median Barrier Curb at Int Bent- Option 3- Section E-E.gif

SECTION E-E

751.13.4.8 Polymer Concrete

Strip Seal Expansion Joint System may be used on rehabilitation projects where other expansion devices need to be replaced. Consult with Structural Project Manager about the use of polymer concrete with strip seals. Strip seal is to be designed with the same requirements as a normal strip seal expansion joint system.

751.13 Strip Seal Expansion Joint System- Polymer Concrete- Detail A.gif

Note: Anchorage system shall be welded to strip seal steel armor with appropriate weld to meet AASHTO Fatigue for connection.

751.13 Strip Seal Expansion Joint System- Polymer Concrete- Detail of Sinusoidal Bar.gif


DETAIL OF SINUSOIDAL BAR
Note: A pay item exists for this type of expansion joint system. The system will be paid for under Strip Seal Expansion Joint System per linear foot. Polymer Concrete will be paid for under Polymer Cocrete per cubic foot.

751.13 Strip Seal Expansion Joint System- Polymer Concrete- Detail of Shear Connector.gif

DETAIL OF SHEAR CONNECTOR

(Alternate #4 reinforcing bar shall be bent similarly)

751.13.5 Flat Plate Expansion Devices

751.13.5.1 General

Flat Plate Expansion Joint System should be used where Strip Seals and Preformed Compression Joints can not be used due to large expansion lengths or curved structures and skews over 45˚.


The installation width, gap = 3 1/2" is based on a design installation temperature of 60˚F.


Flat Plate expansion devices can be used on any skewed bridges.


The max. surface gap, W ≤ 4" does not effect flat plate expansion devices due to the fact there are no visible open joints.

751.13.5.2 Steel Structure Details

Dimensions shown are perpendicular to centerline of joint and do not vary with skew.

751.13 Flat Plate Expansion Joint System- Steel Structure Details- Part Section at End Bent.gif

PART SECTION AT END BENT

751.13 Flat Plate Expansion Joint System- Steel Structure Details- Part Section at Int Bent.gif

PART SECTION AT INTERMEDIATE BENT

751.13 Flat Plate Expansion Joint System- Steel Structure Details-Legend.gif

Note:

Part longitudinal sections for bridges on grades or verticle curves having a plate type intermediate expansion device shall be detailed with the expansion plate anchor to the long span side. If equal spans, then place expansion plate anchor on the high side. For bevel plate and permissible field splice details, see this manual section.

751.13.5.3 Prestressed Structure Details

Dimensions shown are perpendicular to centerline of joint and do not vary with skew.

751.13 Flat Plate Expansion Joint System- Prestress Structure Details- Part Section at End Bent.gif


PART SECTION AT END BENT


751.13 Flat Plate Expansion Joint System- Prestress Structure Details- Part Section at Int Bent.gif


PART SECTION AT INTERMEDIATE BENT


751.13 Flat Plate Expansion Joint System- Prestress Structure Details- Legend.gif

Notes:

Part longitudinal sections for bridges on grades or vertical curves having a plate type intermediate expansion device shall be detailed with plate anchor to the long span. If equal spans, then place expansion plate anchor on the high side.


(*) Spaced between prestress girder reinforcing bars.

751.13.5.4 Typical Part Plan Details

751.13 Flat Plate Expansion Joint- Typ Part Plan for Steel- At End Bent.gif


PART PLAN AT END BENT


751.13 Flat Plate Expansion Joint- Typ Part Plan for Steel- At Int Bent.gif


PART PLAN AT INTERMEDIATE BENT

Note: Vent holes not shown for clarity.


751.13 Flat Plate Expansion Joint- Typ Part Plan for Prestress- At End Bent.gif


PART PLAN AT END BENT


751.13 Flat Plate Expansion Joint- Typ Part Plan for Prestress- At Int Bent.gif


PART PLAN AT INTERMEDIATE BENT

Note: Vent holes not shown for clarity.

751.13.5.5 Typical Aligning Bolt and Bevel Plate Details

751.13 Flat Plate Expansion Joint- Typ Aligning Bolt & Bevel Plate- Part Plan.gif


PART PLAN


751.13 Flat Plate Expansion Joint- Typ Aligning Bolt & Bevel Plate- Section A-A.gif


SECTION A-A (TYPICAL)

(*) 7/16" Ø Hole, countersunk in the roadway plate; with slotted hole 1/2" x 1" in the angle; and the bar 1 1/4" x 3/8" x 2" tapped for 3/8" Ø flat head stove bolt at about 4'-0" cts. Remove bolt after concrete has set. Offset vertical and horizontal concrete vent holes in 5/8" angle (Do not alternate)

751.13 Flat Plate Expansion Joint- Typ Aligning Bolt & Bevel Plate- Part Section Bevel Plate.gif


751.13 Flat Plate Expansion Joint- Typ Aligning Bolt & Bevel Plate- Bevel Plate.gif
PART SECTION
(TYPICAL)
TYPICAL BEVEL PLATE
Note: Use the bevel plate (at end bents only) when the grade of the slab is 3.0% or more.
  Modify the roadway plate, the 5/8" vertical plate and the continuous bar when the bevel plate is required.

751.13.5.6 Typical Permissible Field Splice Details

751.13 Flat Plate Expansion Joint- Field Splice- Part Plan.gif

PART PLAN


751.13 Flat Plate Expansion Joint- Field Splice- Angle and Bar.gif 751.13 Flat Plate Expansion Joint- Field Splice- Roadway Plate.gif
PART PLAN OF
ANGLE AND BAR
PART PLAN OF ROADWAY
PLATE AND ⅝" PLATE

Note:

If the expansion device length is over 60 feet, splicing is permissible. Details for a steel structure shown, prestress details are similar.

751.13.5.7 Plan of Beam at Bearings

751.13 Flat Plate Expansion Joint- Plan of Beam at Bearings- Part Plan Backwall.gif 751.13 Flat Plate Expansion Joint- Plan of Beam at Bearings-Notes.gif
PART PLAN AT BACK WALL  
751.13 Flat Plate Expansion Joint- Plan of Beam at Bearings-Detail A.gif
TABLE FOR "R" - WIDE FLANGE BEAMS
Nominal
Flange
Width (*)
8 ¼" 9" 10" 10 ½" 11 ½" 12"
"R" 0.54" 0.54" 0.64" 0.70" 0.75" 0.80"
DETAIL "A"
(TYPICAL)
(*) Note: For wide flange beams with flange widths other than those shown refer to AISC Steel Construction Manual for "R".
751.13 Flat Plate Expansion Joint- Plan of Beam at Bearings-Intermediate Bents.gif 751.13 Flat Plate Expansion Joint- Plan of Beam at Bearings- End Bents.gif
STRINGER OR GIRDER
INTERMEDIATE BENTS
STRINGER OR GIRDER
WITH BEARING AT
END BENTS

(*) Note: Details for a steel structure shown, details for a prestress structure similar.

751.13.5.8 Barrier Curb Details

751.13 Flat Plate Expansion Joint- Barrier Curb- Section B-B.gif

751.13 Flat Plate Expansion Joint- Barrier Curb- Part Elev Beveled Curb Bent Plate.gif 751.13 Flat Plate Expansion Joint- Barrier Curb- Part Elev Beveled Curb Bent Plate Section C-C.gif
PART ELEVATION AT END
OF BEVELED CURB BENT PLATE
SECTION C-C
751.13 Flat Plate Expansion Joint- Barrier Curb-Elev of Barrier Curb.gif 751.13 Flat Plate Expansion Joint- Barrier Curb-Part Section A-A.gif
ELEVATION OF BARRIER CURB PART SECTION A-A

751.13.5.9 Miscellaneous Details

751.13 Flat Plate Expansion Joint- Miscellaneous- Sidewalk.gif


TYPICAL SIDEWALK DETAILS


751.13 Flat Plate Expansion Joint- Miscellaneous- Median.gif


TYPICAL MEDIAN DETAILS


751.13 Flat Plate Expansion Joint- Miscellaneous- Part Section A-A.gif


PART SECTION A-A

751.13.6 Finger Plate Expansion Devices

751.13.6.1 General

The max. roadway surface gap (W) shall meet the following criteria:

When W(Long.) < 8", Then W(Tran.) < 3".

OR

When W(Long.) > 8", Then W(Tran.) < 2".


751.13 Finger Plate Expansion Joint- General.gif

The min. finger overlap = 1.5"


Expansion lengths are calculated from the total movement value by the following equation:


Expansion length =


Where:

Max. Length of Expansion, ft. (1) Total Movement, inches Gap at 60° F, inches
Concrete Steel
385 284 4 2 3/4
578 427 6 3 1/2
1 Longer expansion lengths are possible but they must be designed.

For Concrete:

= 0.000006 ft/ft/˚F

= 120˚F

For Steel:

= 0.0000065 ft/ft/˚F

= 150˚F

751.13.6.2 Details at Bents

Details at End Bent

Dimensions shown are perpendicular to centerline of joint and do not vary with skew (Unless otherwise noted).

751.13 Finger Plate Expansion Joint- End Bent- Part Section Thru Expansion Device- Steel.gif


PART SECTION THRU EXPANSION DEVICE
(Steel Structure)


751.13 Finger Plate Expansion Joint- End Bent- Notes.gif 751.13 Finger Plate Expansion Joint- End Bent- Detail A.gif
  DETAIL "A"

751.13 Finger Plate Expansion Joint- End Bent- Part Section Thru Expansion Device- Prestress.gif

PART SECTION THRU EXPANSION DEVICE
(Prestress Structure)


(*) Dimension along centerline of girder.

(**) When distance "A" or "D" shown in EPG 751.13.6.3 Typical Plan of Plate is greater than 9" or 12", respectively, then the details of supporting angles, mounting plates, shear studs and finger plate thickness need to be specially designed. Mounting Plates shall not be less than supporting angle in thickness.


Details at Intermediate Bent

Dimensions shown are perpendicular to centerline of joint and do not vary with skew (Unless otherwise noted).

751.13 Finger Plate Expansion Joint- Int Bent- Part Section Thru Expansion Device- Steel.gif

PART SECTION THRU EXPANSION DEVICE
(Steel Structure)

Note: For Detail "A", see above.


751.13 Finger Plate Expansion Joint- Int Bent- Notes.gif


751.13 Finger Plate Expansion Joint- Int Bent- Part Section Thru Expansion Device- Prestress.gif

PART SECTION THRU EXPANSION DEVICE
(Prestressed Structure)


(*) Dimension along centerline of Girder.

(**) When distance "A" or "D" shown in EPG 751.13.6.3 Typical Plan of Plate is greater than 9" or 12", respectively, then the details of supporting angles, mounting plates, shear studs and finger plate thickness need to be specially designed. Mounting Plates shall not be less than supporting angle in thickness.


751.13 Finger Plate Expansion Joint- Int Bent- Part Section Thru Expansion Device- Prestress to Steel.gif

751.13 Finger Plate Expansion Joint- Int Bent- Part Section Thru Expansion Device- Prestress to Steel Notes.gif

Dimensions shown are perpendicular to centerline of joint and do not vary with skew (Unless otherwise noted).

(*) Dimension along centerline of Girder.

(**) When distance "A" or "D" shown is greater than 9" or 12", respectively, then the details of supporting angles, mounting plates, shear studs and finger plate thickness need to be specially designed. Mounting Plates shall not be less than supporting angle in thickness.


Details of W24 Piece

751.13 Finger Plate Expansion Joint- Int Bent- W24 Piece- Plan.gif


PLAN


751.13 Finger Plate Expansion Joint- Int Bent- W24 Piece- Elev.gif


ELEVATION OF PIECE W24 X 76 (SQUARED)
104 (SKEWED)

Note:

Place the above details near "Part Section Thru Expansion Joint System For Finger Plates".

All holes shown for connections to be subpunched 11/16" Ø (shop or field drill) and reamed to 13/16" Ø in field.

751.13.6.3 Typical Plan of Plate

751.13 Finger Plate Expansion Joint- Plan of Plate Square.gif
4" MOVEMENT
Skew Angle A B
Square 7 1/2" 2"
1° - 13° 7 1/2" 2 1/8"
14° - 19° 7 1/2" 2 3/16"
20° - 37° 7 1/2" 2 1/4"
38° - 46° 7" 2 5/16"
47° - 53° 6 1/2" 2 3/8"
54° - 58° 6" 2 7/16"
59° - 60° 5 1/2" 2 7/16"
TYPICAL PLAN OF PLATE
(SQUARE)
 
751.13 Finger Plate Expansion Joint- Plan of Plate Skewed.gif
6" MOVEMENT
Skew Angle A B
Square 9 1/2" 2"
1° - 16° 9 1/2" 2 1/16"
17° - 29° 9 1/2" 2 1/8"
30° - 39° 9" 2 3/16"
40° - 48° 8 1/2" 2 1/4"
49° - 54° 7 1/2" 2 5/16"
55° - 60° 7" 2 3/8"
TYPICAL PLAN OF PLATE
(SKEWED)
 


Ø = skew angle

C = A - 0.5") + [(Gap @ 60°F) cos Ø]

D = (A- 0.5") sec Ø

E = 4" - B

751.13.6.4 Barrier Curb Details

751.13 Finger Plate Expansion Joint- Barrier Curb- Part Elev at End Bent.gif 751.13 Finger Plate Expansion Joint- Barrier Curb- Part Section AA.gif
PART ELEVATION OF BARRIER CURB
(END BENT)
TYPICAL PART SECTION A-A
751.13 Finger Plate Expansion Joint- Barrier Curb- Bent Plate Part Elevation.gif 751.13 Finger Plate Expansion Joint- Barrier Curb- Bent Plate Section CC.gif
PART ELEVATION AT
END OF BEVELED CURB
BENT PLATE
SECTION C-C
751.13 Finger Plate Expansion Joint- Barrier Curb- Part Elev at Int Bent.gif 751.13 Finger Plate Expansion Joint- Barrier Curb- Part Section BB.gif
PART ELEVATION OF BARRIER CURB
(INTERMEDIATE BENT)
TYPICAL PART SECTION B-B


751.13 Finger Plate Expansion Joint- Barrier Curb- Plan of Curb at End Bent- Square.gif


PART PLAN OF CURB AT END BENT (SQUARE)


751.13 Finger Plate Expansion Joint- Barrier Curb- Plan of Curb at End Bent- Skewed.gif


PART PLAN OF CURB AT END BENT (SKEWED)


751.13 Finger Plate Expansion Joint- Barrier Curb- Plan of Curb at Int Bent- Square.gif


PART PLAN OF CURB AT INTERMEDIATE BENT (SQUARE)


751.13 Finger Plate Expansion Joint- Barrier Curb- Plan of Curb at Int Bent- Skewed.gif


PART PLAN OF CURB AT INTERMEDIATE BENT (SKEWED)

751.13.6.5 Median Barrier Curb Details

For the details not shown of median barrier bridge curb, see the safety barrier curb details. The Design Division Standard Plans (Concrete median barrier ), and the Bridge Design Layout.

751.13 Finger Plate Expansion Joint- Median Barrier Curb- Part Section A-A.gif 751.13 Finger Plate Expansion Joint- Median Barrier Curb- Part Section B-B.gif
TYPICAL PART SECTION A-A TYPICAL PART SECTION B-B
751.13 Finger Plate Expansion Joint- Median Barrier Curb- Part Elev Barrier Curb.gif
751.13 Finger Plate Expansion Joint- Median Barrier Curb- Elev at Beveled Curb Bent Plate.gif
PART ELEVATION AT END
OF BEVELED CURB BENT PLATE
751.13 Finger Plate Expansion Joint- Median Barrier Curb- Elev at Beveled Curb Bent Plate- Section C-C.gif
SECTION C-C
PART ELEVATION OF BARRIER CURB
(INTERMEDIATE BENT)