Difference between revisions of "821.11 Calibration"

Definition: Calibration ensures that your equipment delivers the correct amount of herbicide uniformly over the target area.

When: The calibration of spray equipment is to be done prior to the spray season, after any alterations of spray equipment. Equipment calibration is to be routinely checked.

Why:

1. Proper calibration is an essential part of any herbicide application dependent on:

a. Constant volume
b. Constant speed
c. Constant pressure
d. Proper application rate (ex. ounces per acre)

2. The speed, volume, and pressure that the sprayer is calibrated must be the same as those during applications

3. Accurate rates are critical for successful results

Important information about an herbicide application is gained by calibrating a spray system.

Output:

How much volume is released on a given area or in a given time.

Mixing:

1. How much product to add to tank for area to be treated.

2. How many tanks it will take to complete a large area.

3. How much to mix for small areas.

4. Applications can be done without left over mixed product.

Keep accurate records:

1. Acres treated

2. Amount applied

Method:

A. Check spray system. Use only water.

Always check if equipment is working properly. Use water only in the tank to test operation of all booms and handguns.

1. Check for leaks, cracks in hoses, proper pump operation, etc.
2. Check spray bar or boom for proper nozzle spacing and operation.
3. Perform a test application with water on your lot at your desired speed and pressure.
4. Make a visual observation of the spray pattern to see if it dries evenly. If not make needed adjustments before beginning actual applications.

Make sure all nozzles are putting out the same amount. Operate sprayer at desired pressure (ex. 30 psi). Catch water from each nozzle for the same amount of time (ex. 30 seconds). Add all nozzles together and divide by the number of nozzles to get average output. All nozzles should operate with no more than 5% difference.

B. Calibration methods. Use only water.

1. Mark a distance (ex. 500 ft.). Fill tank, set operating pressure (ex. 30 psi), drive marked area at desired speed (ex. 8 mph).

Hand Sprayers – Mark area (ex. 20 ft. x 20 ft.), spray area as if actually applying product

2. Using a stopwatch, track the time taken to travel marked area. Operate boom at desired pressure and catch liquid from nozzles for same time it took to travel marked area.
a. Hand Sprayers – Measure amount of water needed to refill sprayer
Or
 Tip: Hand sprayers can be calibrated using the same method on a smaller area
Output from one nozzle can be caught and multiplied by the number of nozzles. This method is slightly less accurate.
Divide the number of ounces caught by 128 to get the gallons used.
Calculate gallons sprayed as follows:
${\displaystyle {\mbox{Gallons per Acre}}={\frac {\mbox{(Gallons Used)}}{\mbox{(Test Area in Acres)}}}}$
The speed, pressure and volume used during calibration must be used during the application.

Formulas:

A. Multiple nozzle spray bars - Even distribution.

1. Time water is caught________seconds.
2. Nozzle 1 ___________oz. Nozzle 7 __________oz.
Nozzle 2 ___________oz. Nozzle 8 __________oz.
Nozzle 3 ___________oz. Nozzle 9 __________oz.
Nozzle 4 ___________oz. Nozzle 10 _________oz.
Nozzle 5 ___________oz. Nozzle 11 _________oz.
Nozzle 6 ___________oz. Nozzle 12 _________oz.
3. Total ___________oz.
4. Divide total oz. by # of nozzles.
___________oz. / ________nozzles = ___________Avg. output
5. Figure 5% error of operating range. Any nozzle not performing within this range (+ or -) should be checked and replaced if needed.
__________Avg. output x .05 = __________ 5% error.

B. Gathering Information

1. Desired speed ____________mph
a. Truck#_____________
b. Gear ____________ High / Low (circle)
c. RPM_____________
2. Operating pressure___________psi
3. Test distance____________ft.
4. Time to travel test distance ___________seconds
5. Catch water for same time took to travel test distance at desired pressure.
__________ounces used divided by 128 oz. = _________ gallons used.

C. Gallons per acre (GPA)

1. Test Area ________ = (Test Distance________ x Pattern Width) / Acre (43,560 sq. ft.)
2. Gallons Per Acre(GPA) ____________= (Gallons Used) / (Test Area)

D. Convert miles to acres. Multiply miles to spray by the number of acres in a mile at desired width.

1. _________ miles x 2 (both sides) = _____________ miles
2. _________miles x _________ acres/mile = ___________ acres to spray

Table 821.11.1 Area Covered to Acres per Mile

Width (ft.) Acres/Mile
2 .24
4 .48
6 .72
8 .97
10 1.21
12 1.45
16 1.93
20 2.42

E. Calculate gallons needed to complete spray operation.

_________GPA x __________acres = ____________ gallons needed

F. Calculate amount of herbicide to add to tank or needed for whole job.

________acres x ________rate per acre = ___________product needed

G. Calculate acres per tank.

_____(Tank capacity gallons)/ ____ (gallons per acre) = ____ acres/tank

Mix only amount needed to complete job. Avoid the need to store unused mixtures in spray tank.

H. Conversions

128 oz. = 4 quarts = 1 gallon
32 oz. = 1 quart
16 oz. = 1 pint
43,560 sq.ft. = 1 acre
5,280 ft. = 1 mile

Special Recommendations:

B. Any inconsistency in the application rates warrants a re-calibration of equipment.