Difference between revisions of "Category:1066 Mortars and Grout"

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Cement shall be reported as described in [[:category:1019 Cement|1019 Cement]].
 
Cement shall be reported as described in [[:category:1019 Cement|1019 Cement]].
  
==1066.4 Qualified Non-Metallic Expansive Mortars==
+
==1066.4 Laboratory Testing Guidelines for [http://www.modot.mo.gov/business/standards_and_specs/Sec1060.pdf Sec 1066]==
  
{| border="1" class="wikitable" style="margin: 1em auto 1em auto"
+
This article establishes procedures for Laboratory testing and reporting hydrated lime and aluminum powder for masonry and expansive mortar purposes.
|+ ''Table 1066 - Qualified Non-Metallic Expansive Mortars (1066MREM)''
 
! style="background:#BEBEBE" |Brand Name!!style="background:#BEBEBE"|Manufacturer
 
|-
 
|1107 Advantage (2/97)|| Dayton Superior
 
4226 Kansas Ave.
 
 
Kansas City, KS 66106
 
|-
 
| Bonsal Construction Grout, non-metallic (6/98)|| Bonsal American
 
8201 Arrowridge Blvd.
 
  
Charlotte, NC 28273
+
===1066.4.1 Procedure===
|-
 
|Bonsal C 1107 (2/05)||Bonsal American
 
8201 Arrowridge Blvd.
 
  
Charlotte, NC 28273
+
Hydrated lime shall be tested according to the methods set forth in ASTM C207 except the chemical analysis shall be conducted in accordance with [[106.7.27 TM-27, Determination of Calcium Oxide and Magnesium Oxide in Hydrated Lime|106.7.27 TM-27, Determination of Calcium Oxide and Magnesium Oxide in Hydrated Lime]].
|-
 
|Bonsal F 77 (2/05)||Bonsal American
 
8201 Arrowridge Blvd.
 
  
Charlotte, NC 28273
+
Qualification of non-metallic expansive mortars for compliance with [http://www.modot.mo.gov/business/standards_and_specs/Sec1066.pdf Sec 1066.1.4.2] will be based on the following procedure:
|-
 
|Bonsal High Strength Precision Grout (2/05)|| Bonsal American
 
8201 Arrowridge Blvd.
 
  
Charlotte, NC 28273
+
:(a) Manufacturer shall submit a 50 lb. (25 kg) sample, manufacturer's specifications, mixing instructions, and general data.
|-
+
:(b) The non-metallic expansive mortar shall be tested by the following methods:
|Burke Multi Purpose Grout (8/04)||Burke By Edoco
+
::Percent Chlorides - AASHTO T260
4226 Kansas Ave.
+
::Pullout Test – [[106.7.39 TM-39, Pull-Out Tests on Expansive Mortars|106.7.39 TM-39, Pull-Out Tests on Expansive Mortars]]
  
Kansas City, KS 66106
+
:(c) Upon completion of Laboratory tests the manufacturer shall be notified by letter whether the expansive mortar is prequalified for use.  Each approved brand and the manufacturer's name and address will be added to the [http://www.modot.mo.gov/business/materials/pdf/vol_1/FS1066T1.pdf Qualified Non-Metallic Expansive Mortars] list.
|-
 
|Burke Non Ferrous Non Shrink Grout (8/04)||Burke By Edoco
 
4226 Kansas Ave.
 
  
Kansas City, KS 66106
+
Original test data and calculations shall be recorded in Laboratory workbooks.  Test results shall then be recorded through SiteManager.
|-
 
|Burke V/O Patch (8/04)||Burke By Edoco
 
4226 Kansas Ave.
 
  
Kansas City, KS 66106
+
===1066.4.2 Sample Record===
|-
+
The sample record shall be completed in SiteManager, as described in [[Automation Sec 3510]], and shall indicate acceptance, qualified acceptance, or rejection. Appropriate remarks, as described in [[:category: 106 Control of Material#Reporting Test Results|Reporting Test Results]], are to be included in the remarks to clarify conditions of acceptance or rejection. Test results shall be reported on the appropriate templates under the Tests tab.
|Conpatch V/O Grout (11/94)||Conspec Mktg & Mfg Co., Inc.
 
636 South 66th Terrace
 
 
 
Kansas City, KS 66111
 
|-
 
|Conspec Enduro 50 Grout (6/98)||Conspec Mktg & Mfg Co. Inc.
 
 
 
636 South 66th Terrace
 
 
 
Kansas City, KS 66111
 
|-
 
|Conspec 100 Non-Shrink Grout (6/98)||Conspec Mktg & Mfg Co. Inc.
 
 
 
636 South 66th Terrace
 
 
 
Kansas City, KS 66111
 
|-
 
|CRD-621 Grout (6/98)||Cemproco, Ltd.
 
3340 South Zuni Street
 
 
 
Englewood, CO 80110
 
|-
 
|Crystex (6/98)||L&M Construction Chemicals, Inc
 
 
 
14852 Calhoun Rd.
 
 
 
Omaha, NE 68151
 
|-
 
|CW 100 Precision Grout (6/98)||Carter-Waters Corp.
 
 
 
P. O. Box 412676
 
 
 
Kansas City, MO 64141
 
|-
 
|Duragrout Non-Shrink Grout (6/98)||Construction Chemicals, Inc.
 
 
 
14851 Calhoun Road
 
 
 
Omaha, NE 68152
 
|-
 
|DURO-FLO Grout (6/98) ||Preco Industries Limited
 
 
 
55 Skyline Drive
 
 
 
Plainview, NY 11803
 
|-
 
|Euco N-S Grout (5/95) ||The Euclid Chemical Company
 
 
 
19218 Redwood Road
 
 
 
Cleveland, OH 44110-2799
 
|-
 
|Five-Star Non-Shrink Grout (6/98) ||U.S Grout Corporation
 
 
 
West End Avenue
 
 
 
Old Greenwich, CT 06870
 
|-
 
|FX-228 (6/98) ||Fox Industries, Inc.
 
 
 
3100 Falls Cliff Road
 
 
 
Baltimore, MD 21211
 
|-
 
|Gilco Non-Shrink Grout (6/98)||Cormix Construction Chemicals
 
2200 E. Devon Ave. #111
 
 
 
Des Plaines, IL 60018
 
|-
 
|Horn Non-corrosive Non-Shrink (6/98) ||Grout Tamms Industries
 
 
 
7405 Production Drive
 
 
 
Mentor, OH 44060
 
|-
 
|LOKSET Cartridge (6/98)||Celtite, Inc.
 
 
 
150 Carley Court
 
 
 
Georgetown, KY 40324
 
|-
 
|Masterflow 713 Grout (6/98)||Master Builders
 
 
 
23700 Chagrin Blvd
 
 
 
Cleveland, OH 44118
 
|-
 
|NBEC Non-Shrink Grout (6/98)||The NBEC Corporation
 
P.O. Box 1700
 
 
 
Samp Mortar Station
 
 
 
Greenfield Hill, CT 06430
 
|-
 
|Pro Grout 90 (6/98)||CGM, Inc.
 
 
 
1445 Ford Road
 
 
 
Bensalem, PA 19020
 
|-
 
|Pro Grout 100 (4/99)||CGM, Inc.
 
 
 
1445 Ford Road
 
 
 
Bensalem, PA 19020
 
|-
 
|Quikrete Non-Shrink Grout #1585 (6/98)||The Quikrete Companies
 
 
 
500 Marathon Parkway
 
 
 
Lawrenceville, GA 30045
 
|-
 
|Richmond Multi-Purpose Grout (8/00)||Dayton/Richmond Concrete Accessories
 
 
 
5025 Easton Road
 
 
 
St. Joseph, MO 64507
 
|-
 
|Sealtight 588 (6/98)||W. R. Meadows, Inc.
 
 
 
P.O. Box 543
 
 
 
Elgin, IL 60121
 
|-
 
|Set Non-Shrink Grout (6/98)||Master Builders, Inc.
 
 
 
23700 Chagrin Boulevard
 
 
 
Cleveland, OH 44122
 
|-
 
|Sika Grout 212, Non-Shrink, Non-Metallic (6/98)||Sika Corporation
 
 
 
201 Polito Avenue
 
 
 
Lyndhurst, NJ 07071
 
|-
 
|Specco Superb 611 (5/95)||Specco Industries
 
 
 
13087 Main Street
 
 
 
Lemont, IL 60439
 
|-
 
|Supreme Non-Shrink Grout (6/98)||Cormix Construction Chemicals
 
 
 
2200 E. Devon Ave. #111
 
 
 
Des Plaines, IL 60018
 
|-
 
|Sure-Grip High Performance Grout (6/98)||Dayton Superior Corporation
 
4226 Kansas Ave.
 
 
 
Kansas City, KS 66106
 
|-
 
|Symons General-Purpose (6/98)||Symons Corporation
 
200 E. Touhy Avenue
 
 
 
P. O. Box 5018
 
 
 
Des Plaines, IL 60017-5018
 
|-
 
|Symons Multi-Purpose Construction Grout (6/98)||Symons Corporation
 
200 E. Touhy Avenue
 
 
 
P. O. Box 5018
 
 
 
Des Plaines, IL 60017-5018
 
|-
 
|Symons Ultra-Purpose Grout (6/98)||Symons Corporation
 
 
 
200 E. Touhy Avenue
 
 
 
P. O. Box 5018
 
 
 
Des Plaines, IL 60017-5018
 
|-
 
|Unigrout (8/04)||Universal Form Clamp
 
 
 
840 South 25th Ave.
 
 
 
Bellwood, IL 60104
 
|-
 
|UPCON High Flow Grout (6/98)||UPCON Company
 
 
 
4805 Lexington Avenue
 
 
 
Cleveland, OH
 
|-
 
|Utility Grout (6/98)||Dayton Superior Corporation
 
 
 
4226 Kansas Ave.
 
 
 
Kansas City, KS 66106
 
|-
 
|Zip Crete (6/98)||Texas Industries, Inc.
 
 
 
1640 Guinotte
 
 
 
Kansas City, KS 64120
 
|}
 

Revision as of 15:03, 20 August 2007

This article establishes procedures for inspecting and reporting grout and mortars and designing mixture. Refer to Sec 1066 for MoDOT’s specifications.

1066.1 Procedure

The components of mortar or grout are to be inspected and reported.

Mortar for Pipe Joints (for Sec 1066.2.1) Cement is to be Type I, unless otherwise specified in the contract and is to be inspected and reported in the same manner as described in 1019 Cement.

Mortar for Grout (for Sec 1066.2.2) Sand shall be clean and shall meet the quality requirements of Sec 1005 except the minus No. 200 (75 m) sieve requirement does not apply.

Mortar for Rubble and Brick Masonry (for Sec 1066.2.3) Hydrated lime is to be accepted on the basis of the bag label, manufacturer's certification, or sampling and testing. If sampled, a 5 lb. (2 kg) sample is to be obtained by taking a 1 lb. (400 g) sample from the top of no fewer than 5 bags. The individual samples are to be combined, thoroughly mixed, placed in a cement sample bag with plastic liner and submitted to the Laboratory and a record entered in SiteManager.

Expansive Mortar (for Sec 1066.2.4) Unpolished aluminum powder for use in expansive mortar is to be accepted on the basis of the container label or manufacturer's certification.

Qualified expansive mortars complying with the requirements of Sec 1066.2.4 are listed in Table 1066. Only qualified expansive mortars are to be used. If the contractor requests to use an expansive mortar not listed in Table 1066, the manufacturer of that expansive mortar will be required to submit a 50 lb. (20 kg) sample for approval, the manufacturer's specifications and general data information. The State Construction and Materials Engineer will approve or disapprove the use of the proposed expansive mortar. Upon qualification of this material, it may be accepted for use on the basis of container labeling.

Qualified rapid set concrete patching materials complying with the requirements of MSP 02-01 are listed in Qualified Rapid Set Concrete Patching Material. Refer to MSP 02-01 for more information regarding rapid set concrete patching materials.

1066.2 Mix Design

The proportions for the various grouts and mortars are specified in Sec 1066. The mix characteristics and batch weights (masses) may be calculated in the same manner as described for portland cement concrete in 501 Concrete. It may be necessary to submit samples of sand to the Laboratory for determination of specific gravity and unit weight [mass], if they cannot be ascertained from the "Physical Characteristics of Principal Portland Cement Concrete Aggregates in Missouri."

1066.3 Sample Record

Reports are to indicate acceptance, qualified acceptance, or rejection. Appropriate remarks, as described in 106.8 Reporting Test Results, are to be included in the report to clarify conditions of acceptance or rejection.

Sand, hydrated lime, unpolished aluminum powder and non-metallic expansive mortars shall be reported through SiteManager.

Cement shall be reported as described in 1019 Cement.

1066.4 Laboratory Testing Guidelines for Sec 1066

This article establishes procedures for Laboratory testing and reporting hydrated lime and aluminum powder for masonry and expansive mortar purposes.

1066.4.1 Procedure

Hydrated lime shall be tested according to the methods set forth in ASTM C207 except the chemical analysis shall be conducted in accordance with 106.7.27 TM-27, Determination of Calcium Oxide and Magnesium Oxide in Hydrated Lime.

Qualification of non-metallic expansive mortars for compliance with Sec 1066.1.4.2 will be based on the following procedure:

(a) Manufacturer shall submit a 50 lb. (25 kg) sample, manufacturer's specifications, mixing instructions, and general data.
(b) The non-metallic expansive mortar shall be tested by the following methods:
Percent Chlorides - AASHTO T260
Pullout Test – 106.7.39 TM-39, Pull-Out Tests on Expansive Mortars
(c) Upon completion of Laboratory tests the manufacturer shall be notified by letter whether the expansive mortar is prequalified for use. Each approved brand and the manufacturer's name and address will be added to the Qualified Non-Metallic Expansive Mortars list.

Original test data and calculations shall be recorded in Laboratory workbooks. Test results shall then be recorded through SiteManager.

1066.4.2 Sample Record

The sample record shall be completed in SiteManager, as described in Automation Sec 3510, and shall indicate acceptance, qualified acceptance, or rejection. Appropriate remarks, as described in Reporting Test Results, are to be included in the remarks to clarify conditions of acceptance or rejection. Test results shall be reported on the appropriate templates under the Tests tab.

Articles in "1066 Mortars and Grout"

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